ULTRASONIC 20 linear

ULTRASONIC 20 linear

Compact, precise, process reliable with >2 g acceleration and spindle speeds up to 60,000 rpm

Max. X travels
200 mm
Max. Y travels
220 mm
Max. Z travels
280 mm
Max. table load
15 kg
Table diameter
250 mm
Control & software alternatives
CELOS/SIEMENS
Highlights

ULTRASONIC technology integration for an expanded machining portfolio

  • Technology integration via HSK-E32 / HSK-E40 actuator system
  • ULTRASONIC superimpositioning of the tool rotation with amplitudes up to > 10 µm
  • Automatic frequency detection -adation, amplitude regulation and automatic feed adjustment
  • Up to 50% reduced process forces due to ULTRASONIC allow: higher feeds, better surface finishes up to Ra < 0.1 µm and longer tool life.

All in one - ULTRASONIC hard machining of Advanced Materials and HSC machining on one machine

  • Powerful, watercooled spindle variants from 42,000 1/min bis 60,000 1/min.
  • HSC- with max. 60,000 1/min.  As well as ULTRASONIC-machining with max. 503000 1/min

Compact 5-axis portal machine in gantry design with integrated NC swivelling / rotary table (A- / C-axis)

  • Compact footprint of only 3.5 m2 and Gantry-design (Y-portal) for optimized chip-fall
  • Optional NC-swivel-/ rotary table with -15° to 130° swivel range (A-axis), C-axis 360° infinite
  • Ø 200 mm clamping surface and 15 kg table load (5-axis), rigid table 370 mm x 320 mm und 100 kg (3-axis)

Highest dynamic with > 2g acceleration and absolute longterm stability

  • Linear drives in X / Y / Z with > 2 g acceleration
  • 50% stronger drives in the A-axis
  • Stable, FEM-optimised, vibration-damping mineral
  • composite column
ultrasonic-20-linear-highlight picture 1

Integrated linear magazine PH 10 | 100 with max. 99 pallet places (max. 10 kg handling weight)

  • Compact footprint with only 6 m²
  • Flexible integration of all available clamping systems
  • Customer specific expansion modules available on request
Application Examples
Automation

Standard automation and customised solutions in the VERTICO design

Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:

Control & Software
CELOS and Industry 4.0 by DMG MORI

CELOS and Industry 4.0

App-based control and operating system which serves as an entry point to digitisation:

  • CELOS Machine: with up to 60 sensors for monitoring and supervision of machine and process
  • CELOS Manufacturing: APP-based digital workflows for maximum efficiency on the shop floor
  • Digital Factory: integrated production planning and control with digital solutions from DMG MORI
Service & Training
Downloads & Technical Data
Work Area
Max. X travels
200 mm
Max. Y travels
220 mm
Max. Z travels
280 mm
Table dimensions
Max. table load
15 kg
Table diameter
250 mm
Workpiece dimensions
Max. worpiece height
180 mm
Spindle
Standard speed
42,000 rpm
Max. speed (Option)
60,000 rpm
Drive power rating (100% DC)
15 kW (AC)
Torque (100% DC)
6 Nm
ULTRASONIC
Frequency
15-55 kHz
Amplitude max.
10 µm
Tool magazine
Capacity (Standard)
24
Max. capacity
60
Rapid traverse
Max. X axis
40 m/min
Max. Y axis
40 m/min
Max. Z axis
40 m/min

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