ALX 2500
Base Machine for Automation for Every Shop Floor
Max. workpiece diameter
18 in.
460 mm
Max. workpiece length
20 in.
500 mm
Max. bar capacity diameter
3 in.
80 mm
Max. X-axis stroke
10 in.
260 mm
Max. Y-axis stroke
4 in.
100 mm
Max. Z-axis stroke
23 in.
575 mm
Control & software alternatives
MAPPS
Mitsubishi
Highlights
ALX Series | EN
Extensive lineup
- 11 models for a wide range of workpieces: Spindle 10-inch chuck, turning / milling / Y-axis specification / spindle 2 specification, distance between centers 500 / 1000 / 2000 type
- Rapid traverse rate (X-, Z-axis): 30 m/min (1,181.1 ipm) <25% faster than the CL> to reduce cycle time
Cutting-edge technology for high rigidity and high accuracy
- Latest in-house made DDS (Direct Drive Spindle) turnMASTER
- Slideways on the X-axis for higher damping performance, and linear motion guides on the Y- and Z-axis for improved positioning accuracy
- Full closed loop control (Scale feedback) SmartSCALE as an option: Enhanced positioning accuracy
High-quality, High-performance Spindle turnMASTER
- 3-year guarantee on the reliable turnMASTER
- Our in-house manufactured built-in motor spindle, with DMG MORI’s long years of technological know-how, demonstrates overwhelming excellence in heavy-duty cutting that requires rigidity
- High-accuracy contouring (C-axis indexing accuracy): 5 sec.
- The labyrinth structure has been enhanced, taking into account frequent use of high-pressure coolant
- Prevent coolant entry and improve spindle durability
Application Examples
Automation
ALX 2500 GX7
Open up the possibilities of automation
Increase productivity and quality, and operate 24/7. Our solutions offer extended machine uptime and support sustainability. Optimize your processes with our innovative automation solutions!
GX / GX T
GX 3 / 5 / 7 / 15 // GX 5 / 10 T - Modular gantry loader system for one or more machines
- Highly productive and flexible workpiece handling for one machine or linking several machines
- GX 10 T: Handling of workpieces up to ø 200 x 150 mm and and weighing up to 10 kg
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking, etc.) and grippers of flexible design available
- Easy programming and setup due to integration into the machine control
- Load status monitoring available via DMG MORI Messenger
Highlights
NLX 2500 | 700 with GX 10 T
Highlights GX 3 / GX 5 / GX 7 / GX 15 / GX 5 T / GX 10 T / GX 15 T
- Handling of workpieces up to ø 200 mm, a length of 150 mm and a weight up to 10 kg
- Compact, space saving with built-in loader
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking etc.) and grippers available by flexible design
- Easy programming and setup due to integration into the machine control
- Loader status monitoring available via DMG MORI Messenger
- Easily expandable for two or more machines
- Optional up to 100 kg handling weight available
AMR 2000
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
Highlights
AMR 2000 Material
- Autonomous transport of material pallets
- Transport of different load carriers
- Integration into DMG MORI automation systems for workpiece handling – exchange of finished part and raw part pallets
- Integration into existing processes
- Scalable and expandable at a later date
AMR 2000 chips
- Autonomous transport of chip containers
- Automatic transport order from the master computer
- Extended autonomy of the machine tool
- Material and chip transport can be combined
AMR 2000 tool handling
- Tool identification in the standard
- Autonomous transport and exchange of tools between machines and tool storage systems
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
MATRIS Light
Highly flexible and collaborative automation for workpieces up to 5 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 5 kg, or 2 × 2 kg with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Expansion (option)
- Storage for up to 108 workpieces (2-position storage for max. 36 workpieces as standard)
- Blow-off device
- Measuring system and quality check
Robo2Go Open
Highly flexible and collaborative automation for workpieces up to 10 kg
- Freely movable workpiece handling, incl. robot and storage area on a trolley
- Workpieces up to 10 kg, or 5×2 kg with double gripper
- No infrastructure changes
- No safety fence necessary
- 600 × 900 mm footprint
- Collaborative robots, setup time <5 minutes*
- Direct teaching without robot knowledge
- Easy connection via Ethernet
- Two types of workpiece stockers can be selected
- Storage for up to 64 workpieces
- Blow-off device
- Regrip station
*When the optional tag position correction function is selected or when the machine / workpiece setup is already completed.
MATRIS
Flexible modular robot system for ≥ 1 machine
- Modular concept with standardized peripheral devices, e. g. washing, measuring or marking
- 80 % shorter setup time due to modular and standardized peripherals and robot programs
- Flexible adaptation to system changes including after installation
- Simple and easy operation via the MATRIS control system without programming
Highlights
Highlights - Workpiece Handling
- Handling of workpieces up to ø 200 × 200 mm, 1 × 20 kg or 2 × 10 kg
- Stacking magazine:
- 14, 20 and 26 pallets: ø 150 × 120 mm, max. 35 kg per pallet
- 10 and 20 pallets: ø 200 × 200 mm, max. 75 kg per pallet
- Loading of oversized tooling in case of vertical machining center
- Available for 13 series, e. g. NLX, NTX, NHX, DMU, NMV, eVo, etc.
Highlights - Pallet Handling
- Ideal for the flexible production of 50 to 200 workpieces / day
- Space-saving pallet handling for up to 40 pallets
- 400 × 400 mm pallet size
- 150 kg transfer weight (workpiece and pallet)
- Integration of secondary processes such as deburring or marking possible
- Available for the CMX 50 U, CMX 70 U, DMU 50, DMU 65 monoBLOCK, CMX 600 V, CMX 800 V, CMX 1100 V
WH-AMR
Workpiece automation with maximum flexibility thanks to flexible layout design
- Modular concept with flexible layout design
- Driverless transport systems without guide rails or tracks
- Collaborative: human and machine in one system
- Vision sensor enables robot arm positioning accuracy better than ± 1 mm
- Workpieces up to ø 150 × 120 mm and 10 kg
- Compact design (700 × 1,035 mm)
- Laser sensor
- Excellent operational performance and stability, including on an uneven floor
Control & Software
Experience the speed of digital transformation (DX)
Revolutionise your operations, unlock new opportunities, increase efficiency and promote sustainability by reducing power consumption – while gaining a strong competitive advantage.
Multitool
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
Highlights
Customer Benefits
- Reduction of tool change times
- Saves tool magazine space
Retraction Cycle
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
Highlights
Customer Benefits
Functionality - Selection of the cycle by pressing the associated key on the operating panel
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
DMG MORI gearMILL
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
Highlights
Customer Benefits
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
Left : Input of the gear parameters for the geometry calculation of a spur gear. / Right : Grafische Betrachtung des Abwälzverfahrens.
Easy Tool Monitor 2.0
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
Highlights
Customer Benefits
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Left : LIVE status display in CELOS Sidescreen; current, set process values. / Right : Easy operation of the monitoring parameters in the tool table.
Excentric turning and milling
- Superposition of the turning movement by additional X- and Y-traverses
- Applicable for turning and milling
Highlights
Customer Benefits
- Eccentric geometries easy to manufacture
- Exact axis coupling and synchronization in the background
Left : Enter the parameters for the position of the external workpiece area. / Right : Graphical representation of the position within the workpiece.
gearHOBBING
- Programming of the gearing parameters via dialog input
- For spur gear, helical gear and worm gear
- Gear cutters and disk cutters can be used
- Maximized tool life by shifting of the cutter
- Achievable quality ≤ DIN 7
Highlights
Customer benefits
- Gear profile modifications easy to handle
- Use of regrinded tools
- Error prevention by monitoring (e. g. wrong axis cross angle, or wrong turning speed, or turning direction)
Left : Dialogue-supported input of all necesary gearing data. / Right : Input of the gearing paramters by single tooth or single groove milling.
gearSKIVING 2.0
- Straight and helical external or internal spur gears and splines
- Arrow teeth with tooth offset Turn-mill machines
- Ball-shaped toothing by mathematical transformation of the 6th virtual axis
Highlights
Customer Benefits
- Internal toothing without angular head possible
- Short processing times, 10 x faster than shaping
- Synchronization and tool path controlled by the Cycle
Left : Inside gear profile machining. / Right : Outside gear profile machining.
Efficient Production Package
- Solutions for a safe process and for the efficient use of important machining steps
- Applications: cone cleaning, tool data monitoring, safe withdrawal movement, tapping, deep hole drilling, external thread and spigot milling, internal thread and circular milling, reverse countersink cycle
- 12 stored machining strategies for stock removal, deep hole drilling, Pocket milling machines*
Highlights
Customer Benefits
- Runtime optimization according to individual application
- Safe retraction after program break
- Tool data monitoring
Left : Input mask for universal cycle pocket milling. / Right : Input mask for tapping cycle
Counter spindle tip
- Perfect combination of 6-sided complete machining and tailstock function
- Automatically load and unload a tailstock centre into the chuck of the main spindle or counter spindle via the milling spindle and into the mgazine
- Support of long and slender workpieces on the main spindle thanks to the synchronous counter spindle tip
Highlights
Customer Benefits
- Higher component accuracy due to automatic change without opening the door (heat flow constant)
- Position-locking the spindle with the tip leads to increased process safety
Left : Automatic changed centering tip. / Right : Parameter Input Mask: Control Cleaning, changing tip and control coolant
Polygon turning
- Machining also on machines without Y-axis
- Highly productive without milling the individual surfaces
- Dialog-guided programming thanks to the technology cycle
Highlights
Customer Benefits
Different regular polygon shapes integrated
- Productivity especially for small components
- Chamfering possible in the same process
- Simple and fast programming minimizes errors
Outer diameter parameter setting
Service & Training
Comprehensive carefree service and training for your production
Take advantage of our full-service offering and hands-on training to maximize machine performance and minimize downtime. With comprehensive maintenance packages, original spare parts and customized training programs, we will take your production and your team to the next level.
Downloads & Technical Data
Work Area
Max. X-axis stroke
10 in.
260 mm
Max. Y-axis stroke
4 in.
100 mm
Max. Z-axis stroke
23 in.
575 mm
Workpiece
Max. workpiece diameter
18 in.
460 mm
Max. workpiece length
20 in.
500 mm
Max. bar capacity diameter
3 in.
80 mm