NZ DUE
Two turrets with two 80 mm Y-axes and up to two B-axes. Free positioning of turrets on T1 - T4
Highlights
Turning Performance
- turnMASTER main and counter spindle with up to 7,000 rpm (5,000 rpm as standard) and 174 Nm (100 % DC)
- 8 mm cutting radial depth at all 4 turret positions in CK 45 (65 mm cutting diameter // 270 m/min cutting speed // 750 cm3/min metal removal rate)
- 36 month warranty with unlimited spindle hours
Milling Performance
- 12,000 rpm built-in motor turret with up to 24 Nm / 16 kW
- 12 stations for VDI 30 and BMT 40 or 16 stations for VDI 25 and BMT 45
B-axis
- At all 4 positions possible
- -10°– +100° swivel range
- Standard tools instead of special angle tools & 5-axis simultaneous operation possible
Application Examples
Automation
Standard automation and customised solutions in the VERTICO design
Automation is a key element of digital production. Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems:
Flexible workpiece handling for small to medium batch sizes
- One app for uniform control of all Robo2Go variants, setting up a new workpiece < 5 minutes
- Robo2Go Turning, robot payload 12, 25 or 35 kg
- Rapid changeover from chuck to shaft parts
- Robo2Go Vision, robot payload 35 kg
- Robust 3D camera recognition, ideal for multi-job function
- Integrated in the machine control operation via CELOS APP: No need to change your NC programs!
- Intuitive usability thanks to dialog-guided software
- Creation of the process through predefined program modules via drag & drop: No robot programming knowledge necessary
- Setting up a new workpiece < 5 minutes
- Rapid changeover from chuck to shaft part storage
- Handling of shafts ø 20 – 170 mm and chuck parts ø 20 – 175 mm
- Three versions for all requirements: Robot payload 12 / 25 / 35 kg
- Stacking magazine
The storage expantion for your Robo2Go Turning
- 300 % higher capacity compared to standard
- Main time-parallel setup of the workpiece storage
- Multijob per drawer and within a drawer possible in the standard system
- Job management of all jobs via the Robo2Go Jobs app
- Robust 3D camera recognition, ideal for multijob function
- Infeed and outfeed of raw and finished parts by pallet
- Cylindrical chuck parts of ø 25 – 175 mm
GX 3 / 5 / 7 / 15 // GX 5 / 10 T - Modular gantry loader system for one or more machines
- Highly productive and flexible workpiece handling for one machine or linking several machines
- GX 10 T: Handling of workpieces up to ø 200 x 150 mm and and weighing up to 10 kg
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking, etc.) and grippers of flexible design available
- Easy programming and setup due to integration into the machine control
- Load status monitoring available via DMG MORI Messenger
Highlights GX 3 / GX 5 / GX 7 / GX 15 / GX 5 T / GX 10 T / GX 15 T
- Handling of workpieces up to ø 200 mm, a length of 150 mm and a weight up to 10 kg
- Compact, space saving with built-in loader
- Combinable with various kinds of automatic peripheral equipment (washing, measuring, marking etc.) and grippers available by flexible design
- Easy programming and setup due to integration into the machine control
- Loader status monitoring available via DMG MORI Messenger
- Easily expandable for two or more machines
- Optional up to 100 kg handling weight available
Holistic automation on the shop floor
- Collaborative automation solution with free layout design
- Omnidirectional movement for minimal space requirements (turning radius 0m)
- Basis for additional tasks, e.g. B. tool handling, chip disposal, etc.
- Material transport from Euro pallets 1,200 x 800 mm
- Maximum transport weight of up to 2,000 kg
- Security based on Sick and Siemens technology
- Autonomous transport of material pallets
- Load capacity up to 2000 kg
- Compact and manoeuvrable
- Integration into existing processes
- Autonomous transport of chip trolleys
- Automatic pick-up order from the DMGMORI master computer
- Integration into existing material processes
- Extension of machine tool autonomy over the night or weekend
- Fleet ready
- Tool identification in the standard
- Quick installation of the automation system
- Reliable technology with proven components
- Integration into existing production possible
- Max. tool dimensions ø 280 / 400 mm
- Max. tool weight 30 kg
- Transport weight 720 kg (24× 30 kg)
- Maximum number of tools: 24 pcs
Control & Software
- Efficient use of multi-tip turning tools with more than one cutting edge on turn & mill
- Several "sister tools" on one main tool holder
- Reduction of tool change times
- Saves tool magazine space
- By pushing the associated key the X- axis and the Y-axis travel to the positive end-positions for external machining
- Ideally suited to prepare the work space for set-up and alternatively also as an emergency rescue function.
- Easy operation when setting up multi - channel machinery
- Possibilty of a fast response during external machining as a rescue function
- Productive complete processing
- Cost-effective gear cutting on standard machine with standard tools
- Flexible for different gear geometries
- Quality inspection in the process
- Program creation based on blank drawings and gear data
- Optimization of workpiece orientation e.g. after heat treatment
- Interface for coordinate measuring device (Klingenberg, Leitz, Zeiss)
- Prevention of damage due to tool breakage or tool overload
- Sensorless with automated learning of load limits
- For turning, milling and drilling (up to 3 mm diameter)
- NEW: User interface on CELOS SideScreen
- NEW: Powerful algorithm for efficient monitoring after the first workpiece
- Protection Package: Perfect supplement to MPC Lathes. Price advantage (approx. 40%)
- Save the monitoring limits for each tool and every cutting edge in the program
Service & Training
Downloads & Technical Data
Special technical articles, analyses and background information on topics that move our industry.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Discover exclusive content with your DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Discover exclusive content with your DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Get access to many useful digital functions and services and have all important data at a glance. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
Unlock access to your Share Hub and many other functions and services. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
- Unlimited product experience – unlock all technical machine data and product brochures.
- Exclusive videos, technical articles, whitepapers and blog articles with deep insights into the DMG MORI product world.
- Personalised access to other DMG MORI Platforms, including Event Platform, Media Library and much more.
Learn more about the DMG MORI Account.
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